U' Charts

How Do I Create U' Charts (Laney) in Excel Using SigmaXL?


P' and U' (Laney) Control Charts are attribute control charts that should be used when the subgroup/sample size is very large (i.e. > 5,000) and assumptions are not met. Typically you will see that the control limits do not look right, being very tight with many data points appearing to be out-of-control. This problem is also referred to as overdispersion. This occurs when the assumption of a Binomial distribution for defectives or Poisson distribution for defects is not valid. Individuals charts are often recommended in these cases, but Laney's P and U charts are a preferred alternative.

U'- Charts


  1. Open Attribute Data U Defects - Crossley.xlsx. This data is used with permission from Mark Crossley and was used in the example given in reference [1]. Note that there are multiple defects per unit.
  2. We will begin with the creation of a regular U-Chart for this data. Select SigmaXL > Control Charts > Attribute Charts > U. Ensure that the entire data table is selected. If not, check Use Entire Data Table. Click Next.
  3. Select Defects as the Numeric Data Variable (Y) >>, N as the Subgroup Column (Size) . Click OK. The resulting U-Chart is shown:

    Regular U control chart for the Crossley defects data in SigmaXL

  4. Select Sheet U' Chart Defects - Crossley. Click SigmaXL > Control Charts > Attribute Charts > U (Laney). Click Next.
  5. Select Defects, click Numeric Data Variable (Y) >>; select N, click Subgroup Column or Size >>. (If we had a fixed subgroup size, the numerical value of the subgroup size could be entered instead of Column N.) Check Tests for Special Causes.

    SigmaXL U Laney chart dialog with defects and subgroup size selected

  6. Click OK. The resulting U'-Chart is shown:

    U' Laney control chart showing adjusted control limits for overdispersed data

  7. Now we see that the process is actually in-control. Laney's Sigma (Z) is a measure of the overdispersion. See reference [1] for further details.

References:


  1. Crossley, Mark L. (2007), The Desk Reference of Statistical Quality Methods, Second Edition, Milwaukee, WI, ASQ Quality Press, pp. 345 – 356.
  2. Laney, David B., P-Charts and U-Charts Work (But Only Sometimes), Quality Digest.
  3. Laney, David B., Improved Control Charts for Attribute Data, Quality Engineering, volume 14, issue 4, 2002, pages 531 to 537.
  4. M A Mohammed and D Laney, Overdispersion in health care performance data: Laney's approach, Quality and Safety in Health Care, volume 15, issue 5, 2006, pages 383 to 384.

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